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Cylindrical Face Grinding Machine

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Cylindrical Face Grinding Machine Specification

Product Type
Cylindrical Face Grinding Machine

General Use
Precision Grinding of Cylindrical and Face Surfaces

Material
Cast Iron, Steel

Type
Surface Grinding Machine

Capacity
Up to 500 mm diameter

Weight (kg)
1200 kg

Computerized
No

Automatic
Semi Automatic

Control System
Manual/PLC

Drive Type
Electric motor drive

Grinding Diameter
Max 500 mm

Grinding Length
Max 600 mm

Spindle Speed
1500 rpm

Grinding Wheel Size
350 mm x 50 mm x 127 mm

Voltage
3 Phase, 415V

Dimension (L*W*H)
2000 mm x 1600 mm x 1400 mm

Feature
High precision, Sturdy construction, Reliable performance

Color
Industrial Grey

Cylindrical Face Grinding Machine Trade Information

Minimum Order Quantity
1 Unit

Main Domestic Market
All India

About Cylindrical Face Grinding Machine

A type of grinding device used to smooth the face of a cylindrical workpiece is a cylindrical face grinding machine. It is frequently employed for precision grinding operations in the manufacturing and machining sectors.

A cylindrical face grinding machine typically has the following significant characteristics and parts:

1. Workpiece: The cylindrical component that is being ground is the workpiece. Any cylindrical component, such as a shaft or rod, could be it.

2. The abrasive instrument used to remove material from the workpiece is a grinding wheel. It rotates rapidly while being positioned on a spindle for the purpose of grinding.

3. The grinding head, which houses the grinding wheel and controls its vertical and horizontal movement, is called the grinding head. For automated grinding operations, it can be run manually or under CNC (Computer Numerical management) management.

4. Workholding Mechanism: During grinding, the workpiece is held firmly in place by the workholding mechanism. Centres, chucks, or other clamping tools might be used to guarantee stability and accuracy.

5. Feed Mechanism: The feed mechanism regulates how the grinding wheel is positioned in relation to the workpiece. It establishes the pace of material removal and permits accurate control of the grinding procedure.

6. Coolant System: Since grinding produces heat, a coolant system is utilised to keep the workpiece and grinding wheel from overheating and losing precision.

7. Modern cylindrical face grinding machines frequently use a control system to automate and regulate various grinding process parameters. For optimum performance, this can involve regulating the feed rate, the speed of the grinding wheel, and other factors.

To provide a high degree of precision and surface quality on cylindrical components, cylindrical face grinding machines are employed. They are commonly used in sectors including tool manufacture, aerospace, and the automobile industry where precise tolerances and surface quality are essential.

Exceptional Precision and Build Quality

Engineered for superior accuracy, this grinding machine is equipped with a sturdy cast iron base to minimize vibration and enhance stability. Its surface finish accuracy of Ra 0.4 m ensures top-tier results, while the manual/auto table feed and 45 work head swivel add operational flexibility for intricate grinding demands on various components.

Comprehensive Safety and User-Friendly Operation

The grinder incorporates safety mechanisms such as an emergency stop button and overload protection, safeguarding both the operator and the machine. Efficient workflow is supported by automatic centralized lubrication and an integrated coolant tank, promoting extended tool life and minimal manual maintenance, even in demanding industrial settings.

FAQs of Cylindrical Face Grinding Machine:

Q: How does the integrated coolant system benefit the grinding process?

A: The integrated coolant tank circulates coolant during operation to dissipate heat, reduce friction, and prevent thermal deformation. This maintains a stable working temperature, thereby enhancing the surface finish accuracy and extending both grinding wheel and workpiece longevity.

Q: What is the recommended process for installing this grinding machine?

A: Installation requires proper foundation levelling to ensure machine stability and optimum performance. Position the grinder on a prepared, leveled surface, connect it to a 3-phase, 415V power supply, and verify all safety and lubrication systems before operation.

Q: When should automatic centralized lubrication be checked or refilled?

A: Although the system is automatic, regular checksideally before each operational shiftare advisable. Maintaining proper lubrication ensures smooth machine functioning and prevents wear on critical moving parts, contributing to consistent precision grinding.

Q: Where can this machine be effectively utilized?

A: This cylindrical face grinding machine is ideal for precision grinding applications in tool rooms, manufacturing facilities, and industrial workshops, particularly those working with cast iron or steel components requiring high surface accuracy and reliability.

Q: What are the main advantages of using manual and auto table feed options?

A: The manual/auto feed provides operators flexibility to choose between hands-on control for intricate jobs and automated feeding for repetitive, high-volume tasks, enhancing both productivity and adaptability to varying production needs.

Q: How does the overload protection system improve operational safety?

A: Overload protection automatically halts machine operation if excessive load is detected, preventing component damage and reducing the risk of mechanical failure or operator injury, thereby ensuring secure working conditions.

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